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Listed below are all documents and RMI.org site pages related to this topic.
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Steel use for automaking, 2010–2050

http://www.rmi.org/RFGraph-Steel_use_for_automaking
The shift from steel to carbon fiber in the transportation sector reduces steel production. With the rapid adoption of lightweight vehicles, RMI estimates that, in 2050, the auto industry will require one-fifth the steel used in 2010.

 

Energy use for steel sector, 2010–2050

http://www.rmi.org/RFGraph-Energy_use_for_steel_sector
Projected reduction in U.S. steel demand will reduce the energy required by the industrial sector by 111 trillion BTU/y in 2050.

 

Projected delivered energy use to manufacture carbon fiber reinforced plastic (CFRP), 2010–2050

http://www.rmi.org/RFGraph-Projected_energy_to_manufacture_CFRP
Energy to manufacture the required carbon fiber reinforced plastic (CFRP) used in the transportation sector is 45–120 TBTU/y by 2050. Future reductions in energy intensity and the use of recycled materials could further reduce this.

 

Comparison of delivered energy intensity for car manufacturing

http://www.rmi.org/RFGraph-delivered_energy_intensity_car_manufacturing
Carbon fiber production is more energy intensive than steel production (by mass). However, because revolutionary autos will require less body mass, there are significant opportunities for energy reduction in the auto manufacturing industry.

 

Industrial grade carbon fiber supply and demand

http://www.rmi.org/RFGraph-industrial_grade_carbon_fiber_supply_demand
Carbon fiber material supply is currently increasing by 9–10 million pounds per year. Demand began a 10-fold increase with Boeing’s and Airbus’s new carbon-intensive airplane orders in 2005.

 

Changes in industrial energy use from transportation sector transformations

http://www.rmi.org/RFGraph-Changes_industrial_energy_use_from_transportation
Transformations in the transportation sector will have the net effect of saving half of refining energy, cutting 2050 industrial energy use by 3.5 quads/y.

 

Carbon fiber market share by company

http://www.rmi.org/RFGraph-Carbon_fiber_market_share_by_company
The carbon fiber manufacturing market is very concentrated; six companies produce nearly 93% of the world’s supply of carbon fiber.

 

Examples of carbon composite structures

http://www.rmi.org/RFGraph-examples_carbon_composite_structures
The carbon fiber manufacturing market is very concentrated; six companies produce nearly 93% of the world’s supply of carbon fiber.

 

Comparison of carbon fiber vs steel manufacturing costs

http://www.rmi.org/RFGraph-carbonfiber_vs_steel_manufacturing
Automotive manufacturing costs can be cut by 80% with carbon fiber-based autos vs. steel-based ones due to greatly reduced tooling and simpler assembly and joining. However, such cost savings are currently overshadowed with carbon fiber material prices upwards of $16/lb.

 

Carbon fiber precursor basics

http://www.rmi.org/RFGraph-CF_precursor_basics
Raw carbon fiber is made from either polyacrylonitrile (PAN) or a petroleum pitch precursor. Rayon was used prior to the development of PAN. These fossil-fuel-based materials come from petroleum refining or natural gas processing.

 

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