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In for the Long (and Heavy) Haul

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RMI Tackles the Ubiquitous Shipping Container

By Laura Schewel

Like the wires hidden inside my computer as I tap out this sentence, or the billions of neurons that fire before your eyes can blink, global goods transportation—the network of boats, trucks, cars, ports, warehouses, roads, and railroads that get our stuff to us—is a dizzyingly complex system. Also known as “freight,” this is a system that must function around the clock for the most simple acts of our daily lives to work: making coffee in the morning, taking notes in class, or reading this RMI Solutions after dinner. Figure 1 illustrates the transportation involved in creating and delivering this newsletter to you.

This system is not just complex, it’s essential to modern life: in 2005, an average of 68 tons of goods moved 15,310 miles in the United States for each U.S. citizen. And that’s only for the goods shipped to, from, and within the nation. It doesn’t include international travel, such as the journey raw materials from South Africa take to reach factories in China where they are processed into electronic goods before being sent to the United States.

Yet while essential, freight comes with a large and growing environmental cost: at least 10 percent of global greenhouse-gas emissions are linked to freight, along with 17 percent of U.S. fuel use and 30 percent of U.S. nitrogen oxide emissions.

figure 2
Figure 1: Geographical distribution of freight transport involved in delivering this newsletter to Washington DC

While freight has accomplished massive gains in efficiency and productivity in the last hundred years, RMI is researching how we can reduce the 10 percent of greenhouse-gas emissions due to freight by tackling systematic inefficiencies that waste energy and produce unnecessary pollution. Th e freight system’s complexity has derailed many attempts to reduce its energy used and pollution (including some of RMI’s own past projects). Based on this experience, RMI recently came up with a new approach: organize the system around one simple, common denominator and see if it can be used as a lever to both better understand and improve the entire system. Fortunately, freight has at least one iconic and ubiquitous rallying point: the shipping container.

The shipping container: thinking inside the box
Three-quarters of all general cargo is transported in shipping containers. These steel boxes, now familiar sights on massive ships or stacked up in ports, are a relatively recent invention. In 1956 transport mogul Malcolm McLean first developed the shipping container as a way to improve his trucking business. Today, only 50 years later, containerized shipping has enabled globalization, and containerized shipping and port services alone are a $370-billion business.

At first glance, the container seems to directly affect only the shipping industry, which accounts for only 1.5–3 percent of global greenhouse gases. But the shipping container is linked to several other sectors in the transportation system that together represent a large source of environmental degradation (see Figure 2).

So how could a new shipping container help this system? The possibilities are huge, and our research reveals new options every day. One intriguing option would be reducing the weight of the container, which would lead to a variety of benefits including:

  • Reduced burden from moving empties:most containers are filled with low-density products (like Barbies or paper cups) so the weight of the container itself can be 10 to 20 percent of the gross weight. Reducing the container weight would decrease the amount of fuel needed to haul these loads.
  • The ability to put more goods in each container, thereby reducing the total number of containers:some containers aren’t filled to their maximum capacity because they hit weight limits. Reducing the container’s weight by 300 pounds means putting 300 more pounds of goods inside each container, which can reduce the total number of containers and save trips.
  • Reduced burden from moving empties:the trade imbalance between the producing and consuming nations (e.g., China and the U.S.) means that up to 50 percent of container “trips” are empty, and repositioning empty containers to meet cargo requires a lot of truck and barge trips (and money). Reducing the weight of empty containers will reduce engine loads and the amount of fuel necessary for this currently unavoidable inefficiency.

So if lightweighting would be such a great boon for fuel (and hence, cost) savings, why isn’t it happening? The problem lies in the financial structure of the container industries. Lightweighting means each container will cost more to build. Th e chief beneficiaries of better tracking (terminal operators, truckers, rail companies) don’t always have a financial role in the design or purchase of containers (where the decision to invest in lightweight materials would be made) and when they do, working together to allocate the benefits would be quite complex. Even though the whole system would save money from reduced fuel use, the incentives aren’t properly aligned to push the lightweighting decision forward.

Of course, lightweighting is just one innovation we’re exploring. Others include tracking to optimize the use of container transporting vehicles, improving security systems to reduce scanning bottlenecks, improving the efficiency of refrigerated containers, and more. These ideas underscore the most important aspect of RMI’s whole-system approach: combining our knowledge of the best environmental options with a detailed understanding of the business, financial, and cultural systems that influence goods transportation—and, working on innovation that incorporates all those systems.

To accomplish this we’re seeding the development of a consortium of companies, with one representative from each section of the value chain shown in Figure 2—such as a port operator, a shipping line, a retailer, etc. Using our partners’ combined knowledge of their own businesses and technical systems, and their collective wisdom about gaps in the shipping system, we will—during an extensive research phase—develop the environmental and business case for a new kind of container. That will be followed by a consortium-wide Innovation Workshop—RMI’s process that we have used to great effect in sectors ranging from semiconductor fabrication to mining and automotive design. The Innovation Workshop will address both technical innovations and business model innovations.

figure 2
Figure 2: How containers play into the freight system

Conclusion: Putting the (Freight) System in the (Global) System
To fully realize RMI’s whole-systems approach with respect to containers, the final step is to consider how the freight system is embedded in the global system, and how any changes we propose influence that global system. This may allow us to find more hidden benefits of a new container; it also ensures that we watch for unintended consequences.

Let’s return to our original example of the newsletter: if we optimized its transportation footprint in a vacuum, by, say, facilitating a system in which all containerized goods were transported as few miles as possible, we would select paper from a mill close to our Colorado printers and one that uses trees logged as close by as possible. We might not use recycled paper, which must be shipped for processing purposes, and we would probably not concern ourselves about the management of the forest from which the pulp was obtained. The unintended consequences of focusing just on the transport footprint are clear: more trees (from a potentially fragile forest) would be cut down leading to all the terrible consequences of deforestation.

Creating an efficient freight infrastructure is necessary, but not sufficient. Th us, the container is an important leverage point for RMI to make a short-term impact, and an excellent first step towards the ultimate goal: making the entire goods system more sustainable.

Laura Schewel is an analyst with MOVE, RMI’s Transportation Innovation Group.


What can you do to reduce the impact of moving your stuff?


Because freight issues are so complex, there are no 100 percent sure-fire ways to have a smaller impact. However, the following actions can usually reduce your freight footprint:

  • Buy locally, and make sure the product is appropriate for your locality (that means don’t buy strawberries grown in a hot house in January in Denver, or local wood if your forest can’t sustain logging) and that the most efficient vehicle available transports it;
  • Combine your errands or arrange for delivery: the trip from a store to your home can have the biggest impact in terms of goods transportation. Fewer trips are better. And a delivery service usually maximizes the efficiency of its deliveries each day;
  • Don’t buy or send goods via air; and,
  • Buy less stuff.

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